Monday, October 12, 2009

Dans DIY saturday



The subject

Decided to do some bike modifications...


1. the old front forks and handle bars



The tools






Cutting down the handlebars

step 1: off with the grips










step 2: Loosen the brake handle to move it out of the way
















step 3: measuring 















 Step 4:  Hacksaw yourself silly






Jagged













 Step 5: Sand it smooth

  

Smooth
 

1 inch shorter on both sides




 On to the front forks...
step 1: loosen the bolts on the stem.


 
 Step 2: remove the front brake









 Step 3: remove the stem









 The Front forks removed














 Step 4: Remove the lower head tube bearings














Step 5: Remove the front wheel
















 Step 6: Applying th paint stripper, don't get this stuff on your hands. It burns....bad.


  

Paint stripper doing its thing




Step 7: Scraping off the old paint and clearcoat










  After going over the forks with fine steel wool


















Step 8: Reapplying clear coat for protection against rust


















 Final product after reconstruction.






























Monday, October 5, 2009